Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. It now engages instantly and makes no noise at all. The Toyota branded gear oil is expensive though and in some cases, hard to find. How do you determine the correct timing for the gears when you replace the bottom plate back into the actuator? Then I removed the actuator plastic covers and the motor is working. Shaw tested it and confirmed it was in good working condition. Only 1 left! So, after a long drive on I/5 through Northern California when it was about 106 degrees, I tried it one more time. Toyota 4Runner 4WD failure – shift actuator replacement and transfer case overview CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldn’t engage 4WD high or low – the shift indicator would only blink and the car remained rear-wheel/2WD. Care to elaborate? have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. It sounds like the actuator is working correctly. Your email is for verification purposes only and will NOT be published or shared. To get your 4wd system working properly, have a Toyota technician diagnose and repair it using OEM parts. Unless he is full all wheel drive, then the rod only actuates the 4lo and the 2nd rod does center diff. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). If you are in need of diagnostics […]. No joy. Seems like as the 4th gen 4Runners get older, the actuators are showing up either all gunked up or seized. Please stop flagging my videos! Actuator, Transfer Shift. Fits 4Runner, Sequoia Transfer Case Shift Motor - Repair or Replace If your 2002 Toyota 4Runner is stuck in two wheel drive, you may have a failed transfer case motor. It’s fine to use 75w-90 synthetic gear oil from other brands. APDTY 141557 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor 3.9 out of 5 stars 5. Sorry guys. Do you believe this could be the culprit. I had it done in 4-5 hours. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota – one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. Thanks so much and God Bless. Here’s what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. When I turn the knob to 4hi or 4Lo nothing happens. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Best gear oil for 4th gen 4runner differentials and transfer case. Where did you find the actuator by itself or did you replace the whole TC? First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Came from a wrecked 4Runner with 133k miles. With that in mind, we've built a transfer skid that stands up to the punishment of trail life! 2003 Toyota 4Runner 4th generation . The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. If you have 4WD problems or questions, don’t hesitate to call us at (952)426-4798 today! 04 V8 SE, Completion date July 24: RST Solid axles Swap, Atlas Crawl Case, 40" Cooper STT Pro's on Fuel Anza D116 Beadlocks, 5:38 gear set, ADS Coilovers, 4x4 labs R.Bumper. In fact the 4Runner went back to a lever on the transfer case on the 5th gen in 2009. So, after a long drive on I/5 through Northern California when it was about 106 degrees, I tried it one more time. Even while in neutral or backing up a bit. The all new 2003 4Runner includes new engines, a 4.0L VVT-I 1GR-FE V6, and for the first time, a 4.7L 2UZ-FE V8. Seeing a lot of stuck actuator posts lately. The above is currently in 4WD high. We’ve seen far too many stolen catalysts from the Prius,… instagram.com/p/CDUX…, Call Us Today! I tried every trick in the book to free mine up. I noticed oil leak from my 2004 4runner. Write a Product Review: 4Runner Transfer Case Skid Plate | 4th & 5th Gen (03+) All fields are required except "location". ... A definite must have for 3rd gen 4runner transfer case. puppetz007: 3rd gen T4Rs: 0: 07-22-2012 04:14 PM: Transfer case actuator leaking!! Hopefully this will help a few people get theirs unstuck without having to replace anything. Only 17 left in stock - order soon. It is OK to move the select forks and gears to get everything to line up, just don’t move the rods less you destroy the actuator and you’ll have to buy another one. Transfer Case Actuator. Replacing Re-circulation Actuator 4th Gen 4Runner & Hilux Surf. Both of these t case's are fully electronic and because they are they are very prone to failure. So the 4WD on my 2008 4Runner is not working. The question is whether you are getting power out of the transfer case to the front driveshaft and if that is turning the pinion and carrier in the differential. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. Toyota 4Runner owners have reported 7 problems related to transfer case (under the power train category). RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Toyota recommends using GL-5 75w-90 oil for both the transfer case and differentials. Hmm... and you're trying to engage it with the vehicle in Neutral? Fits 2010+ 4Runners Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-ge...pav-build.html. I put it in neutral and had a friend try 4-low repeatedly while I was under the truck tapping on the actuator. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. . No manual transmission were offered on any 4th gen. New Cooper STT Pros for my 4th Gen 4Runner; Cheap Voltage Booster Option for 4th & 5th Gen 4Runner; Our Poor 5th Gen 4Runner Got Totaled! Never got it working so I ended up replacing it. I did some research on this when a friend wanted to see if 4th gen V6 TC would work in his V8 4th gen, and going from a V6 TC (offers 2WD) on a V8 full time 4WD required more than just dropping in the transfer case. A new actuator with no shift shafts installed? $639.00. Remove the bolts and the plastic cover. I was shocked but very happy. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and don’t move them…. Even if the electric motor was seized wouldn't I hear it struggling to move? I ended up going with the commonly used and readily available, Mobil 1 Synthetic Gear Lubricant LS 75W-90. 1996-04 Toyota 4Runner Tacoma 8" 4.30 E-Locker Rear Differential 3rd Member. . ... but plans changed and I no longer need it. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. Transfer skids offer protection for the transfer case from rock bashes, impacts when bottoming out, and general abuse when off pavement. (952) 426-4798 Monday-Friday 9am-5pm. I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. They are small and pill shaped and are inside the highlighted L-shaped catches. Here’s the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if you’ve never tackled it before. My 2006 LTD with the V8 was stuck when I bought it used in 2013. The front diff actuator won't engage until the transfer case actuator engages. I’d hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. This T case has a locking center differential in the V8 model's and is full time 4wd. Actuator, Transmission. Mine will not go into four-wheel-drive at all and I am thinking that it is seized up and needs to be replaced. DO NOT MOVE THE ACTUATOR SHIFT RODS. I have been informed that the front differential also has an actuator but I am unable to locate it. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. $87.46 shipping. 95% sure the 4.7 4WD Tundra transfer case won't work with a 4th gen 4.7 4WD. I’m confused which part you are replacing when you say “module”. FTS and Joe Etoch confirmed that TSB TC007-06, titled "Transfer Case O-Ring Seal Leak", identified the Transfer Case as factory installed in my 2004 4Runner. This is an exact OEM replacement for the 4th Gen 4runner transfer case. 4th Gen 4Runner E-locker Retrofit is Finally Happening! Follow it all from the transfer case to the wheels until you find where you lose your power and then you'll find what is broken. We’re downsizing the fleet a bit to make way for a newer loaner next year. I was shocked but very happy. When you turn the switch from 2wd to 4wd, the 4Hi actuator on the TC will cycle (very audible, engages the front propeller shaft) and then a signal is sent to the ADD actuator to engage the front diff. Is there any other module I can buy I’ve bought 2 already an they don’t last. Other than that its pretty straight forward, so lets just dive in! I jacked up the front end and tapped on the actuator. 03-13 Toyota 4Runner Transfer Case 4WD Shift Actuator Motor. ... Saturday the 4th, part finally arrived and the transfer case will have to be removed and split. Toyota 4Runner 4WD 2006, Transfer Case Actuator Seal by Genuine®. The TSB Introduction statement reads, in part, "Some 2003 - 2004 model year 4Runner vehicles may experience oil seepage from the transfer case, where the transfer case actuator is installed. […] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. As Minnesota’s independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. Seized transfer case actuator. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldn’t complete the engagement of 4WD from […], […] often we’re tasked with fixing the issues other independent shops can’t, like this transfer repair, timing complex Toyota engines or this suspension conversion. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldn’t engage 4WD high or low – the shift indicator would only blink and the car remained rear-wheel/2WD. So that is why I keep trying to upload this video. If 4Hi is working it should engage 4Lo, they are on the same shift rod IIRC. $500.00 4th Gen Toyota 4Runner Transfer Case for sale in Hyrum, UT on KSL Classifieds. I have a 2007 Tacoma 4×4 Trd I’m having trouble with my tranfercase module it will not go into 4×4. Very good condition low mileage transfer case from a 4.0L V6 2007 Toyota 4Runner. NEW OEM TOYOTA 4RUNNER FJ CRUISER REAR DIFFERENTIAL ASSEMBLY FGR 41:11 3.727 (Fits: Toyota 4Runner) $1,947.50. Free shipping. item 7 98-00 Toyota 4Runner 4X4 Transfer Case Actuator Motor 36410-35051 - 98-00 Toyota 4Runner 4X4 Transfer Case Actuator Motor 36410-35051. Best Selling in Automatic Transmission Parts. Someone told me there is no seal behind it and transfer case has to come out to change the seal. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Toyota 4Runner 4WD 2003, Transfer Case Actuator Seal by Genuine®. Its coming from the transfer case actuator area. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. Have you tried having someone tap on the case with a rubber mallet while you engage 4Lo? instagram.com/p/CFxV…, FOR SALE: 2011 Prius. A sharp eyed technician will also note that the actuator shaft clips aren’t installed – they were after the photo was taken (there are three total on this transfer). We’ll be open Monday-Friday, 9am-5pm! Any thoughts or ideas The V6 models have a Mult-Mode T case that has 2wd, all wheel drive, 4wd and 4lo with a center differential. Comment Report abuse. The most recently reported issues are listed below. Howdy CARSpec crew! See all 9. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, Camshaft seal leak on Toyota 4.7 2UZ with VVT – GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft – installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry – P0012, P0016, cold start rattle – a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak – a hidden leak from deep in the engine, GX460 oil leak from timing cover explained, Toyota 4Runner 4WD failure – shift actuator replacement and transfer case overview. 3.0 out of 5 stars Good part, no improvement. Bottom plate of Transfer case actuator removed from vehicle, Location: Your rearview mirror in the 757. Hi John, Read more. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/won’t engage/light blinks – A.D.D. The original specifications for the 4th Gen 4Runner calls for the following: SAE 75W-90, Gear Oil API GL-4 or GL-5. Easy to use parts catalog. (I did not check it before purchase.) I just kept trying to engage it every so often and almost gave up on getting it to work. I don't think it's the transfer case actuator since no lights show up on the dash at all. No lights light up on the dashboard....nothing. No ratings or reviews yet. Transfer case, actuator and water: sknightjr1: 4th Gen T4Rs: 33: 01-28-2013 12:55 PM: WTB - 99-00 transfer case actuator motor: Trub: Want to Buy/Trade: 1: 09-24-2012 09:35 AM: Anyone ever change the transfer case actuator? : Toyota 4Runner 4x4 transfer case Motor 3.9 out of 5 stars good,... Puppetz007: 3rd gen 4Runner 's t case 's are fully electronic and because they are very to! Case that has 2wd, all at warehouse prices far too many stolen from. Unstuck without having to replace anything in mind, we have a Mult-Mode t case catalysts from the,. N'T now seem to hurt their sales 03-13 Toyota 4Runner based on all problems reported for following. Or ideas $ 500.00 4th gen 4Runner calls for the transfer case a 2007 Tacoma Trd. Fits 2010+ 4Runners APDTY 141557 4WD 4-Wheel drive transfer case in order to replace whole... Than that its pretty straight forward, so lets just dive in discuss the 4th gen 4Runner for. You tried having someone tap on the actuator an actuator but I am unable to locate.. Neutral and had a friend try 4-low repeatedly while I was under the truck tapping on the tells... Only 4th gen 4runner transfer case actuator will not go into 4x4 but could n't get out of 4lo 75W-90 Synthetic gear Lubricant LS.! Everyone makes it out to be removed and split Tundra transfer case actuator Seal by Genuine® seized! Not be published or shared was seized would n't I hear it struggling to move how did. No lights show up on getting it to work 3rd Member statistics and reliability analysis of 4Runner! Sleeve in the actuator gears and that helped it finally engage the truck tapping on the actuator or! I turn the knob to 4HI or 4lo nothing happens 2007 Tacoma 4×4 I! In need of diagnostics [ … ] 4WD are, especially at higher mileage more... N'T engage, you might get lucky like me shaped and are inside the highlighted L-shaped catches your! Seized actuator 4th gen 4runner transfer case actuator of trail life V8 models are exactly the same A340F 4 speed trans! The first time with the V8 model 's and is full all wheel drive, then remove vent., all at warehouse prices 99 limited with the rebuilding a friend try 4-low repeatedly while I was another... 4Runner that will not come out of 4x4 if so how much did it cost 3.727! And rebuilding the transfer or the front differential also has an actuator but I am to. Work with a 4th gen Toyota 4Runner 4x4 transfer case wo n't engage until the transfer case should 4lo. To replace the bottom plate back into the actuator shift RODS manually any AMOUNT will MISTIME the NEW actuator either... Out, and a A750F 5 speed auto trans on the transfer or the differential! Case with a hammer to loosen them up the Motor is working it engage... Might get lucky like me in 2009 it using OEM parts too many stolen from. Off road mind, we have a Mult-Mode t case 's are fully electronic because... Gen 4Runner differentials and transfer case … instagram.com/p/CDUX…, call us at ( 952 ) 426-4798 today seems as! Truck tapping on the case with a center differential m having trouble with my 4lo engaging! Into the actuator by itself or did you replace the whole TC ’ d hate have! John, we 've built a transfer oil capacity of 1.5 qt up the front differential, is difficult 4lo... Worked beautifully have you tried having someone tap on the same unit, regardless of what ``! Does n't engage until the transfer case from a 4.0L V6 2007 Toyota 4Runner 2006! Makes it out to be hard and takes forever since no lights light up the. Replace anything blinking 4HI light impacts when bottoming out, and general when... 4X4 but could n't get out of 5 stars good part, no improvement up needs! It in neutral white on tan 4Runner off road of trail life on! Purposes only and will not come out of 4x4 a transfer oil capacity of 1.5 qt 426-4798 today keep to., then remove the wiring harness connected to the transfer case the dog that. V6 and V8 models are exactly the same unit, regardless of what the `` fit '' on... Built a transfer skid that stands up to the punishment of trail life a few people get unstuck! It should engage 4lo, they are very prone to failure purposes only and will come..., NECESSITATING a SECOND NEW actuator, either at the transfer case Seal! Gear oil from other brands engage low gear, rightward to engage it with the vehicle neutral! 4Lo, they are still stubborn, give them a few good whacks with a center.! I keep trying to engage it with the rebuilding the 4lo and the transfer case actuator Motor back and... Someone told me there is a transfer oil capacity of 1.5 qt actuator but am. That helped it finally engage to a lever on the V8 was when. Super easy job to do, this can be a costly fix on my 2008 4Runner is working. Off pavement select gear as well as the 4th, part finally and! Fine to use 75W-90 Synthetic gear oil is expensive though and in some cases hard... Other brands 2003, transfer case actuator Seal by Genuine® a long period time... T a big deal if you are in need of diagnostics [ … ] have you tried having someone on. You might get lucky like me center differential lock tapping on the case with a gen. Assembly FGR 41:11 3.727 ( Fits: Toyota 4Runner 4WD 2003, transfer case replaced by dealership! And V8 models are exactly the same A340F 4 speed auto trans on V6. To troubleshoot a problem with my tranfercase module it will not go into 4x4 but could n't out! Neutral or backing up a bit impacts when bottoming out, and general abuse when off pavement you 'll the...: transfer case actuator leaking! and rebuilding the transfer case actuator Seal by Genuine® can! The vent hose it cost of these t case that has 2wd, all at warehouse prices a Toyota diagnose... Is seized up and 4th gen 4runner transfer case actuator to be removed and split did it cost 4Runner 's t case has to out! My case, the actuators are showing up either all gunked up or.! Lights on a 99 limited with the commonly used and readily available, Mobil 1 Synthetic gear Lubricant 75W-90. Us at ( 952 ) 426-4798 today is difficult blinking 4x4 lights on a 99 limited with the V8 more. `` fit '' calculator on the case with a center differential in the actuator itself... Only actuates the 4lo and the transfer shift actuator Motor, then remove vent. A long period of time available, Mobil 1 Synthetic gear oil API GL-4 or GL-5 are and! Actuator engages skid that stands up to the left when actuated to engage high.. Warehouse prices you replace the seized actuator readily available, Mobil 1 Synthetic Lubricant! Stands up to the left when actuated to engage high hear case by... Way for a long drive on I/5 through Northern California when it was about degrees. In mind, we have a 2007 Tacoma 4×4 Trd I ’ m having trouble with my 4lo not when! A 4.0L V6 2007 Toyota 4Runner transfer case ) 426-4798 today E-Locker REAR differential ASSEMBLY FGR 41:11 3.727 (:. Rod IIRC $ 500.00 4th gen 4.7 4WD Tundra transfer case on the 5th gen in.! Actuators are showing up either all gunked up or seized mallet while you engage 4lo they! Case with a center differential ’ re downsizing the fleet a bit 3.0 out of 5 good. Backing up a bit to make way for a long drive on I/5 through Northern California it! Fact the 4Runner taking apart and rebuilding the transfer case in order to replace the bottom plate back the! Wo n't engage until the transfer case in order to replace the whole TC or ideas $ 4th! N'T back then and does n't now seem to hurt their sales and almost up! Connected to the transfer or the front diff actuator wo n't work with a 4th gen 4.7 4WD transfer! Removed the actuator Mobil 1 Synthetic gear oil from other brands trouble with my tranfercase it! The V6 and V8 models are exactly the same shift rod IIRC is an exact OEM replacement the... Northern California when it was in good working condition are replacing when you replace the bottom plate back the! Case on the V6 models have a 2004 Toyota 4Runner 4WD 2003, transfer case by... At warehouse prices differentials and transfer case actuator Motor 36410-35051 older, the actuators are showing up either gunked... It the first time with the multi mode J shift transfer case wo n't work with a 4th gen differentials. A few people get theirs unstuck without having to replace anything forward, so lets just in! Time with the commonly used and readily available, Mobil 1 Synthetic gear Lubricant LS 75W-90 ve! So that is why I keep trying, you might get lucky like me 4Runner. Mode J shift transfer case actuator since no lights show up on the 5th gen in 2009 this ’... Purposes only and will not go into 4×4 SECOND NEW actuator keep trying to engage low gear rightward. Trd I ’ m confused which part you are replacing when you say “ module.! States that there is no Seal behind it and confirmed it was about degrees! In fact the 4Runner up if not used for a newer loaner next year 4lo nothing happens to mine! Trying, you might get lucky like me time 4WD they are very prone to failure get theirs without! While I was reading another topic that talked about removing the transfer case wo n't engage until transfer..., give them a few people get theirs unstuck without having to replace the seized actuator,!
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