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I used a small The $4,500 is what we got out of the "Harley trailer" we sold the week before. Remove the 3 allen head bolts holding the outside case of the canister.Â. It's easy, and takes about 20 minutes if you've got a basic set of metric tools. 199. Use Hi-Temp RTV applied to a 10mmx25 bolt. Each product is tested and developed for the listed models. Yamaha motorcycle service manual (422 pages), Manual will be automatically added to "My Manuals", Chapter 3. Jack Phelps' Pages : A.I.S.Removal. ... AIS Removal / Plugging . 199. **TAP FOR MORE INFO AND MODEL COMPATIBILITY** . Tap the hose with a screw driver and hammer to make sure it is loose. Replacing the spigots with after-market plugs, is hard to do on the 650 engine because of frame interference. 1100 AIS Removal: I took the plunge by: John A. Klopfenstein - ISRA#4136 After reading several threads about the subject on the ISRA Forum and talking to the service manager at the dealership where I purchased my bike, I finally decided to tackle the job of removing the Air Induction System from my 2001 V-Star 1100 Classic. Below are 2 different step by step procedure documents to help make the job easier. I saw these AIS plugs on Amazon for my 2001 v star 1100 clicked on buy now and they showed up with in 3 days. For v-star 650 riders, removing baffles? Periodic Inspections and Adjustments, Periodic Maintenance/Lubrication Intervals, Throttle Position Sensor (Tps) Inspection, Motorcycle Yamaha xvs650 Supplementary Service Manual, Motorcycle Yamaha V-star XVS65V Owner's Manual, Motorcycle Yamaha V-star XVS650S Owner's Manual, Motorcycle Yamaha V-star XVS65X Owner's Manual, Motorcycle Yamaha XVS650KC Owner's Manual, Motorcycle Yamaha XVS650AK 1997 Service Manual, Motorcycle Yamaha XVS650 ’97 Supplementary Service Manual, Motorcycle Yamaha XVS650H 2016 Owner's Manual, Motorcycle Yamaha XVS6501997 Service Manual, Motorcycle Yamaha XVS13AWC Service Manual. You can also replace the motor mount with a right side mount for about $6.00 and even looks better. 126. I've drilled holes in the baffles but I'm looking to completely remove them.  Loosen all the allen head bolts in the engine cases and remove the brackets holding the tubing in place. This will make a difference in performance and also will Used to prevent after burn (backfire) generated by a lean fuel mixture when throttle is closed during deceleration. V Star 650 Air Cut-Off Valves. Which can be found here: http://www.youtube.com/watch?v=0z4neTlt5q0Quick guide to removing the … close Quantity in Basket: None Code: MAX_AIS_PLUG Price:$15.00 : Quantity: AIS Removal Expansion Plugs These plugs provide a removal safer option for plugging the holes left behind during the AIS removal process. Loosen all the allen head bolts in the engine cases and remove the brackets holding the tubing in place. V Star 650 AIS Removal By Lynx, on October 20th, 2009 The AIS or Air Induction System on the Yamaha V Star 650 is designed to dilute the exhaust stream with fresh air to help burn unburned or incompletely burned fuel so the bike can pass emissions tests. Air Cut-Off Valve. 129. I tried this and did not like it. AIS Removal. Vstar 1100 AIS Removal (5 Minutes or Less) This is a how to remove your Yamaha Vstar 1100 AIS system in 5 minutes or less. ... (AIS) air induction system and is no longer needed and can be eliminated. Use a 6mm socket and extension to loosen the hose clamp on the front and rear cylinders where the tubing connects. Rocker Arm and Camshaft Inspection. Air Induction System Inspection. Actually, once I started AIS Removal Kit "A MUST HAVE when installing Aftermarket Pipes" The stock Air Induction System (AIS) will create a backfire while driving by introducing fresh air into the hot exhaust stream, especially during deceleration. Visit the V-Star Ram Air Modification website for AIS disabling, starter painting, and other FREE tips and modifications for your motorcycle. 200. I searched on U TUBE to see some videos of AIS removal,don't bother. Finally, plug the holes in the spigots attached to the cylinder heads. V Star 650 AIS Removal; V Star 650 Neutral Switch Oil Leak Fix; V Star 650 pickup coil and stator replacement; V Star 650 Spline Lube; Ruidoso Golden Aspen Rally 2009; Tillamook Air Museum – Engines; Give me fuel give me fire; Zion Ponderosa Ranch; Popping the Question; Day 10 – Tulsa Zoo (3): Birds; Vaughn, NM; Road Trip !! 202. These valve temporarily close the slow air jet passage, which instantly creates a richer mixture, solving … The guys over @ West Texas Outlaw Customs have put together a V-Star 650 AIS Removal How-To. Tap the hose with a screw driver and hammer to make sure it is loose. The V star is a V-twin motorcycle that provides loads of power, but some enthusiasts are always looking for a bit larger "kick in the pants." Follow the instructions they give you be patient you don't need to use a giant hammer. Tubing Removal. The instructions were clear and easy to follow. (Air Induction System).This is an emissions control system that allows air to be drawn into the exhaust downstream of the cylinder head to ignite unburnt fuel vapor.This may cause some popping or backfiring, especially on deceleration. ... 2 v-star (47 pages) Motorcycle YAMAHA XVS650A Owner's Manual. ... (Ais) 5-1. Rocker Arm and Camshaft Installation. Removing Yamaha V Star 1100 Custom Ais System You 2008 Europe Market Yamaha Wr250x R Ais O2 And Ecu Hacking Wr250r Ais Removal Diy Why Remove And What It Does You 650 Cc D Kamoklr Vapor Recovery And Ais Removal … The housing will then slip right off the mounting screws. 1. V-Star 1100 Wiki Knowledge Base "The wKB" V-Star 1100 Wiki Knowledge Base More. The V-Star line of motorcycles produced under Yamaha is a popular range of "Harley-Davidson clone" cruiser motorcycles. How to replace the Stator or Pick-up coil on a V-Star 650 by Steve (Kam1kaz3) The V-Star 650 lineup is particularly popular due to the lower cost as compared to their larger displacement siblings. This information Yamaha V Star 650 Ais Removal, Article Yamaha V Star 650 Ais Removal, New Yamaha V Star 650 Ais Removal Saved by Chrono. Yamaha Star AIS Removal Kits : AIS Removal Kit "A MUST HAVE when installing Aftermarket Pipes" The stock Air Induction System (AIS) will create a backfire while driving by introducing fresh air into the hot exhaust stream, especially during deceleration. Tubing Removal. With stock, highly baffled exhaust systems, it's not very obvious. We hope to improve the motorcycle experience for V-Star and Dragstar riders. With stock, highly baffled exhaust systems, it's … Rocker Arm and Camshaft Removal. AIS Removal Expansion Plugs VStar 650, V Star 1100 & 1999-2003 Road Stars: Click Above Image for Larger Version. Remove the 2 Phillips screws to the left of the inside unit. There is a great deal of talk among Star owners about removal or disabling of the A.I.S. The AIS Valve Removal kit by SmartMoto will let you remove the AIS system from your motorcycle completely. I have now done a better version!! This is where the new '07 V-STAR 650 Custom comes in. 125. The PAIR / AIS / SAS removal kits by SmartMoto will eliminate the secondary air injection system from your motorcycle completely. We bought it new with no miles, from Lake Hill Motors in Corinth Missippi on April 26, 2008 for $4,500.00 total. Remove the shifter side forward controls for better access. Air Induction System AIS Bypass or Removal No Air No AIS for V-Star 1100 / Dragstar In the early days of my V-Star1100 riding, I wanted to bypass the Air Induction System AIS of my 2002 bike. These things were installed at the factory with a very good lock-tite. Tap on the end of your screw driver to loosen these up a bit before you attempt to turn them. I check the web and looked at other bikes and saw the looped rubber tubes and golf tee plugging the vacuum line. You will notice the three Phillips screws attaching the canister to the frame. I have a 2006 vstar 650 classic that needs a bigger bark. Now you will have the empty canister housing. Allow the Hi- Temp  RTV a 24 hour time period to completely cure. Save yourself the trouble and just use your Dremel and a fiberglass cut off wheel and cut off the heads of the screws. 650 V-Star Installation Guide Congratulations on your purchase of The KJS System Revised: June; 2015 ... Old dual carb removal: A Yamaha service manual is a valuable guide if you’re not sure. AIS (Air Injection System) The AIS injects air into the exhaust chambers as a means of burning excess fuel when the bike is decelerating. Remove the clamps holding the vacuum hose that holds the tubing together and remove all tubing from the motor. Email a picture of your V-Star 650 after you install the Ram Air Intake. Quick guide to removing the Air Induction System from your Yamaha Dragstar XVS650A Classic - Can be applied to other versions of this bike. If you're in a non-Cali state, chances are you're not going to get popped for removing your AIS. Rejetting your Yamaha V Star 650 motorcycle is a fairly simple task that can be accomplished in a single afternoon. Please Purchase - Not Pirate - Thank You Air Injection. Now you can just use your Dremel and a fiberglass cut off wheel and cut off the screws close to the frame.  Then can use the Dremel to grind the leftover screw down flush and paint for a totally stealthy appearance. Use a 6mm socket and extension to loosen the hose clamp on the front and rear cylinders where the tubing connects.

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